Types of FRP brine tanks

• Horizontal brine tank:

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  The cylindrical FRP brine tank is placed horizontally. This brine tank is short and wide, making it stable on level ground. It can hold a large amount of brine due to its wide cross-section. A horizontal brine tank also has many easy-to-reach positions.

• Tapered brine tank:

  The upper part of the tapered brine tank becomes narrower. This is similar to an hourglass shape. Tapered brine tanks can save space in height compared to cylindrical brine tanks. In addition, the tapered shape allows 12 to 14 percent more water to soak the salt, helping to dissolve salt more quickly and thoroughly.

• Septic brine tank:

  The FRP septic brine tank is buried underground. The tank is usually made of glass fiber reinforced plastic (FRP). A distinctive feature of the brine tank is that it has an open hole at the top. It enables fluids to enter and leak out from beneath the tank. Because of this, inspecting the brine tank is easier than inspecting traditional septic tanks.

• Cone bottom brine tank:

  The cone bottom brine tank has a conical bottom. This design aids in the efficient outflow of water and salt from the tank. The cone bottom brine tank is perfect for industries that need frequent water and salt refills because it can simplify tank cleaning and maintenance.

Specifications and maintenance of FRP brine tanks

Sales agents should understand the specifications of the FRP brine tank in order to sensibly respond to customer inquiries. The capacity is an important specification. Customers would like to know the amount of water the tank can hold. The capacity ranges from 17 liters to 835 liters. Some producers provide custom options to meet different needs. The tank diameter and height correlate with its capacity. For example, a 17-liter tank has a small diameter of 8 inches and height of 19 inches, while an 835-liter tank has a big diameter of 36 inches and height of 60 inches.

Furthermore, the fiber laminating method influences how companies make water tanks. Different fiber weaves and resin allows for customization to meet certain industrial needs. Fiber-reinforced plastic has many advantages. It is durable, corrosion-resistant, and light, making it an ideal material to produce water tanks. Additionally, the working pressure range of an FRP brine storage tank is usually between 10 psi and 125 psi.

Though manufacturers or producers will disclose usage and maintenance methods, it will be more important to know how to clean the brine tank in salt water treatment plants.

The maintenance staff should check the air vent, valves, and tank before doing any repairs. They should plug the air vent and drain the brine tank. They should add water (about 10 inches from the bottom) and salt until the water level reaches 10-12 inches above the water level in the container. Next, they should open the valve in the container, check the condition of the salt water in the tank, close the valve, and then put the plug back in. The procedure is the same for a brine storage tank without a container, but they should add salt to the water until it reaches the required level and then close the vent.

The maintenance crew should wash the tank with clean water and a detergent or chlorox when the water is cloudy or they see a mound of salt at the bottom. They should flush it thoroughly and dissolve any chemicals before putting them back in the tank.

Industry scenarios of FRP brine tanks

Proven by many practices, FRP tanks have become the leading vessel kinds in saltwater storage.

• Water and wastewater treatment.

  In this industry, FRP brine tanks are mainly used to store chemicals or treat water. The durable character of FRP tanks makes them an ideal choice for salt or acidic chemicals storage.

• Desalination plants.

  FRP brine tanks are often used in desalination plants. The tanks are used to store saltwater. Saltwater storage is one of the main purposes of salt tanks in desalination plants. Saltwater is the main material in this kind of plant.

• Industrial facilities.

  Many industries use chemical substances to make other products. Some chemicals are used to create chemicals, and some chemicals are waste from chemical reactions. Salt tanks are used to store these chemicals or waste. Industries like chemical manufacturing, oil refineries, or pharmaceutical factories are examples.

• Power plants.

  Some power stations use chemicals as part of their electricity-generating processes. For example, fluoride tanks can be used to store or treat chemicals that are used to cool or purify water.

• Food and beverage production.

  Food and drink factories often use tanks made of different materials to produce, store, or treat products. These products usually have strict requirements regarding acidity, non-toxicity, and easy cleaning. FRP tanks can meet these needs.

• Agriculture.

  Farming factories often use FRP tanks to store fertilizers, pesticides, and watering treatment chemicals. FRP tanks resist corrosion and can be easily cleaned. Thus, they offer a safe and reliable storage solution for burgeoning farms.

How to choose FRP brine tanks

When buying an FRP brine tank, it would be best to consider the following features to ensure the correct and effective functioning of the overall water treatment system.

• Tank size and capacity

  It is important to match the size and capacity of the brine tank with the softener's salt compaction requirements. Be aware that different water conditions will require different-sized tanks, which can be determined by the total hardness of the water and the water flow rate. An adequately sized brine tank will ensure efficient regeneration of the water softener.

• Brine Tank Design

  Brine tanks usually come in different designs, such as cylindrical or conical shapes. While selecting the tank shape, consider factors like space constraints, ease of salt refilling, and brine regulation. Conical tanks can help prevent salt bridging, whereas cylindrical tanks are easier to access for salt refilling.

• Brine Tank Material

  An FRP brine tank for water softeners usually has FRP (Fiberglass Reinforced Plastic) or PVC (Polyvinyl Chloride). Both materials work well because they can withstand corrosion from salt and water. Choosing the right material ensures the brine tank lasts a long time and needs little upkeep.

• Salt options

  Different types of FRP brine tanks, such as rock salt, evaporated salt, or solar salt, can be used. Each kind has its unique salt purity level and brine production efficiency. Selecting the correct salt type for the brine tank can affect how well the water is softened and how often the tank needs to be refilled.

• Brine Tank Accessibility

  It is important to ensure that the brine tank is easily accessible for routine maintenance and salt refilling.
  

  Before purchasing, considering the tank's location and accessibility, one can go for automatic salt refill systems if the manual refilling options are limited.

FRP brine tank Q and A

Q1 Are brine tanks required?

A1 Yes, brine tanks are very important for water softeners to function.

Q2 How long will an FRP brine tank last?

A2 FRP tanks can last for 10 years or more if they are properly maintained.

Q3 What problems occur in the absence of a brine tank?

A3 Without a brine tank, the water softener would fail to remove minerals and hard deposits. It would not be able to regenerate its filtering capability.

Q4 What is the functional component of the brine tank?

A4 The brine tank is usually equipped with a salt draw tube and a water fill line. Some tanks may also have overflow openings to prevent flooding and spillage.

Q5 What is the effect of low salt in the brine tank?

A5 When the salt level drops, the water softener may fail to adequately purify or soften water. Low salt levels may lead to inadequate regeneration of the brine tank.

Unlocking the Acquisition Process of FRP Panel Tanks: Your Ultimate Guide

• Understanding FRP Panel Tanks: Unveiling the Versatility and Advantages
• What are FRP Panel Tanks?
• Assessing Your Requirements
  • Capacity and Dimension
  • Location and Environment
  • Regulatory Compliance
• Researching Suppliers
  • Market Exploration
  • Credibility and Reputation
  • Product Quality and Customization
• Consultation and Customization
  • Initial Consultation
  • Customization Options
  • Expert Advise
• Quotation and Proposal
  • Detailed Quotations
  • Proposal Review
  • Negotiation
• Manufacturing and Delivery
  • Manufacturing Progress
  • Quality Assurance
  • Delivery Coordination
• Installation and Commissioning
  • Installation Planning
  • Professional Installation
  • Commissioning and Testing
• Maintenance and After-Sales Support
  • Maintenance Schedule
  • Personnel Training
  • After-Sales Support
• Closing Thoughts
• Frequently Asked Question
  • Does Mui Fatt provide Plumbing Services?
  • How to differentiate between Pressed Steel or GFRP Sectional Panel Tank?
  • How to conduct a leak test of GFRP Sectional Panel Tank?
  • What is the maintenance requirement for GFRP Sectional Panel Tank?
  • What is the warranty period for the Mui Fatt FRP Sectional Panel Tank?
  • Can Mui Fatt do installations on an island or East Malaysia?
  • Loss of accessories at the site?
  • Does Mui Fatt GFRP Sectional Panel come with flanges?
  • What is Mui Fatt's scope of supply?
  • Is all the above information applicable to all sizes of Sectional Panel Tank?

Welcome to the definitive guide on acquiring FRP (Fiberglass Reinforced Plastic) panel tanks, presented by Mui Fatt, a trusted industry leader with over 40 years of experience. In this comprehensive resource, we'll walk you through each step of the acquisition process, empowering you to make informed decisions and secure the ideal FRP tank for your needs.

Understanding FRP Panel Tanks: Unveiling the Versatility and Advantages

What are FRP Panel Tanks?

FRP panel tanks, also known as fiberglass reinforced plastic tanks, are a type of storage tank made from fiberglass-reinforced plastic panels that are assembled on-site to form a complete tank structure. Widely used across various industries for storing liquids such as water, chemicals, and other fluids, these tanks offer a lightweight yet durable solution. The panels provide excellent resistance to corrosion, chemicals, and environmental factors. Crafted from high-quality fiberglass materials, they offer exceptional durability, corrosion resistance, and longevity compared to traditional alternatives. FRP sectional panel tanks are renowned for their versatility, as they can be customized to different sizes and configurations to suit specific storage requirements. Additionally, they are relatively easy to install and maintain, making them a popular choice for various storage applications.

Assessing Your Requirements: Navigating the Initial Steps Towards Tank Acquisition

Before diving into the acquisition process, it's crucial to assess your specific requirements for an FRP panel tank. Start by evaluating the purpose of the tank and the environment in which it will be installed. Consider factors such as:

• Capacity and Dimensions: Determine the required capacity of the tank based on your storage needs. Consider the available space for installation and any size limitations.

• Location and Environment: Assess the location where the tank will be installed, taking into account factors such as temperature variations, exposure to sunlight, and potential corrosive elements.

• Regulatory Compliance: Familiarize yourself with local regulations and standards governing the installation and operation of FRP tanks. Ensure that your tank meets all necessary compliance requirements.

By thoroughly evaluating these aspects, you can establish clear objectives for your FRP tank acquisition and lay the groundwork for a successful procurement process.

Researching Suppliers: Finding the Perfect Partner for Your FRP Tank Needs

With your requirements defined, the next step is to research and identify potential suppliers of FRP panel tanks. Here's how to find the perfect partner for your needs:

• Market Exploration: Start by exploring the market for FRP tank manufacturers. Look for companies with a strong reputation and extensive experience in the industry.

• Credibility and Reputation: Evaluate the credibility and reputation of potential suppliers by reviewing their track record, customer testimonials, and industry certifications (SIRIM and SPAN).

• Product Quality and Customization: Compare the quality of products offered by different suppliers, paying attention to customization options, materials used, and manufacturing processes (hand lay-up/SMC).

By conducting thorough research and due diligence, you can narrow down your list of potential suppliers and identify those best suited to meet your requirements.

For more FRP Tank Manufacturersinformation, please contact us. We will provide professional answers.

After evaluating your requirements and researching potential suppliers, it’s time to navigate through the acquisition process. Below is our company’s panel tank acquisition flow chart, illustrating the step-by-step journey from initial assessment to installation and maintenance. This visual representation will serve as a helpful reference as you proceed with acquiring your FRP panel tank.

1. Sales inquiry initiated by Customer.

2. Mui Fatt provides the latest product certifications – SIRIM and SPAN - as a complementary service.

3. Customers provide basic tank information, such as tank size, tank capacity, project location, and project status (urgent/tender/on-going), or a bill of quantities (BQ) for detailed quotation.

4. Mui Fatt prepares the official quotation.

5. Customer issues a Purchase Order (PO) upon acceptance of quotation; a deposit payment slip is to be provided.

6. Confirmation of tank drawing, plinth type, and tank opening location is done jointly by the customer and Mui Fatt.

7. The customer is responsible for ensuring site readiness, including the availability of a concrete plinth and space for goods storage.

8. Full payment must be made before delivery. Customer is required to provide site contact information.

9. Delivery will be arranged by Mui Fatt.

10. Unloading and hoisting of goods at the site are the responsibility of the customers.

11. Please ensure that the goods are delivered and securely placed next to the plinth prior to the installer’s arrival.

12. Installation is conducted by Mui Fatt’s appointed subcontractor.

13. Commissioning and testing are carried out by the customer.

14. Mui Fatt will provide the warranty certificate upon delivery

15. The procurement process is completed.

16. Please contact our respective Sales Personnel for after-sales follow-up or to address any complaints.

Referencing this flow chart alongside the detailed explanations provided in this guide will ensure a comprehensive understanding of the acquisition process, empowering you to make informed decisions at every stage of the journey.

Consultation and Customization: Tailoring Your FRP Tank to Perfection

Once you've identified potential suppliers, it's time to initiate consultations and discuss customization options for your FRP panel tank. Here's how to tailor your tank to perfection:

• Initial Consultation: Schedule meetings or calls with shortlisted suppliers to discuss your project requirements in detail. Provide information about your storage needs, site conditions, and any specific preferences.

• Customization Options: Explore customization options offered by suppliers, such as tank dimensions, fittings, reinforcements, and additional features. Work closely with the supplier to design a tank that meets your exact specifications.

• Expert Advice: Seek advice from suppliers on design considerations, material selection, and any technical aspects relevant to your project. Leverage their expertise to ensure optimal tank performance and longevity.

By collaborating closely with your chosen supplier and leveraging their expertise, you can customize your FRP panel tank to perfectly suit your needs.

Quotation and Proposal: Negotiating the Best Deal for Your Project

Once the customization details are finalized, it's time to request quotations and proposals from your chosen supplier. Here's how to negotiate the best deal for your project:

• Detailed Quotations: Request detailed quotations from suppliers, including pricing for the customized tank, delivery timelines, and any additional services or charges.

• Proposal Review: Review proposals carefully, comparing the offerings of different suppliers in terms of pricing, quality, and value-added services.

• Negotiation: Negotiate terms and conditions with your preferred supplier to ensure a mutually beneficial agreement. Discuss payment terms, delivery schedules, and any other relevant aspects of the contract.

By engaging in open and transparent communication with your supplier, you can negotiate a deal that meets your budgetary constraints while ensuring high-quality products and services.

Manufacturing and Delivery: From Blueprint to Reality, Ensuring Quality Production

With the contract finalized, the supplier will proceed with manufacturing your customized FRP panel tank. Here's how to ensure quality production and timely delivery:

• Manufacturing Progress: Stay informed about the progress of tank manufacturing through regular updates from the supplier. Monitor key milestones and address any concerns or deviations from the agreed specifications.

• Quality Assurance: Ensure that the tank is manufactured in accordance with industry standards, such as SIRIM and SPAN certification, and your specified requirements. Conduct quality inspections at various stages of production to verify compliance.

• Delivery Coordination: Coordinate delivery logistics with the supplier to ensure timely transportation of the tank to your site. Provide any necessary support or access arrangements to facilitate smooth delivery and installation.

By maintaining open communication with your supplier and closely monitoring the manufacturing and delivery process, you can ensure that your FRP panel tank is delivered on schedule and meets your expectations in terms of quality and performance.

Installation and Commissioning: Bringing Your FRP Tank Online, Installation Essentials

With the tank delivered to your site, it's time to proceed with installation and commissioning. Here's how to bring your FRP tank online:

• Installation Planning: Develop a detailed installation plan in collaboration with your supplier, taking into account site conditions, safety requirements, and any special considerations.

• Professional Installation: Hire experienced professionals to install the FRP panel tank according to manufacturer guidelines and industry best practices. Ensure proper alignment, anchoring, and sealing to prevent leaks or structural issues.

• Commissioning and Testing: Commission the tank and conduct performance tests to verify its functionality and integrity. Check for leaks, pressure variations, and other indicators of proper operation before putting the tank into service.

By following a systematic approach to installation and commissioning, you can ensure that your FRP panel tank is installed correctly and ready to meet your storage needs.

Maintenance and After-Sales Support: Sustaining Optimal Performance, Care, and Support for Your FRP Tank

Once the FRP panel tank is installed and operational, it's essential to establish a maintenance regimen to sustain optimal performance over time. Here's how to care for and support your tank:

• Maintenance Schedule: Develop a regular maintenance schedule based on manufacturer recommendations and industry best practices. Include tasks such as cleaning, inspection, and preventive maintenance to prevent issues and prolong the tank's lifespan.

• Personnel Training: Train personnel responsible for tank maintenance on proper procedures, safety protocols, and emergency response measures. Ensure that they understand how to identify and address common issues that may arise.

• After-Sales Support: Leverage after-sales support from your supplier for troubleshooting, repairs, and technical assistance. Stay in touch with your supplier for any warranty claims, spare parts, or upgrades that may be required.

By prioritizing maintenance and leveraging after-sales support, you can maximize the longevity and performance of your FRP panel tank, ensuring reliable storage for years to come.

Closing Thoughts: Your Journey to FRP Tank Acquisition

Congratulations on completing your journey to acquiring an FRP panel tank! By following the step-by-step process outlined in this guide, you've gained the knowledge and insights needed to make informed decisions and secure the ideal tank for your needs. Remember, at Mui Fatt, we're here to support you every step of the way, from initial consultation to after-sales service. Trust in our expertise and commitment to quality for all your FRP tank requirements. Talk to us about your project today!  or – .

Frequently Asked Questions

Does Mui Fatt provide Plumbing Services?

No, all pipe work/plumbing or connections from the inlet to the tank are excluded from our job scope.

How to differentiate between Pressed Steel or GFRP Sectional Panel Tank?

Two kinds of sectional panel tanks are available: Pressed Steel made from mild steel or Composite GFRP Sectional Panel tank. Our tanks are usually 1m x 1m, while mild steel is 4ft x 4ft. Read more from the Comparison Table for Different Types of Panel Tanks

By converting the concrete plinth, you can convert the MS Sectional Tank to a GFRP Tank.

How to conduct a leak test of GFRP Sectional Panel Tank?

Leak tests are self-explanatory. After the tank is installed and connected to water sources, the client is advised to conduct testing to check for any leakage and report to us within 1 month of the installation date. The cost of water for testing is borne by customers.

What is the maintenance requirement for GFRP Sectional Panel Tank?

We advise clients to do tank cleaning every 4-5 years. This tank is not an automatic cleaning tank, foreign particles or dirt from the water source can be trapped in FRP tank, causing the water become dirty.

What is the warranty period for the Mui Fatt FRP Sectional Panel Tank?

The tank comes with a 10-years manufacturing warranty and 1-year leaking warranty.

Can Mui Fatt do installations on an island or East Malaysia?

Yes, installations are available within Malaysia; however, additional installation costs apply. Please liaise with our Sales Representative for details.

Loss of accessories at the site?

In the event of any lost accessories after delivery, please note that they will need to be repurchased at the customer's expense. We kindly advise customers to ensure the secure storage of all accessories until the arrival of our installation team.

Does Mui Fatt GFRP Sectional Panel Tank come with flanges?

Our tank excludes all pipework and valves, ball float valves, flanges, or nozzles; we only provide panels with openings.

What is Mui Fatt's scope of supply?

Manhole cover, Air Vent, Steel Skid Base (primer coat), GFRP Sectional Tank Accessories;

For tank above 1.5m(H) – inclusive 1 set* of painted FRP mechanical level indicator, 1 set* of internal & external aluminum ladder

*2 sets for partition panel tanks

Is all the above information applicable to all sizes of Sectional Panel Tank?

For panel tanks longer than 7m, we suggest a short partition, please talk to us for more details.

Disclaimer:-

The information provided on this website is for general informational purposes only and does not constitute legal advice. While we strive to ensure the accuracy and reliability of the information provided, we make no representations or warranties of any kind, express or implied, about the completeness, accuracy, reliability, suitability, or availability concerning the information contained herein. Any reliance you place on such information is therefore strictly at your own risk. This website may contain links to other third-party websites. Such links are only for the convenience of the reader, user, or browser; which we do not warrant, recommend, endorse, or assume liability for the contents of the third-party sites.

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