What Are the Advantages of break cam milling machine？

Contact us to discuss your requirements of break cam milling machine. Our experienced sales team can help you identify the options that best suit your needs.

Product Details & Descriptions

One of the most significant benefits of CAD CAM milling machines is their material-saving capability.

 With the appropriate software and procedures, material savings can reach up to 30%.

Choosing the right material is the first step to minimizing waste. Dental materials such as zirconia, lithium 

disilicate, and resin can be costly, so selecting the most suitable material for each 

restoration is crucial. For instance, a high-strength material like zirconia 

may be necessary for a molar crown, whereas a more aesthetic material like lithium disilicate may suffice for a front tooth. 

By picking the right material, less is wasted, and expenses are cut down.

Another method to conserve materials is through intelligent nesting. Nesting involves arranging restorations 

on a material block before milling. Software can optimize this arrangement, ensuring minimal waste. The software can line up the restorations based on the size and shape of the material block, ensuring 

that a larger portion of the material is utilized.

Moreover, the usage of high-quality milling tools can also aid in material savings. Superior tools last longer and

 allow for more restorations before requiring replacement, thus reducing both material and tooling costs.

Machine Specification

Dimensions  : 600 X 468 X   660(mm)

Weight: 95(kg)

Travel

X Axis：200mm

Y Axis：110mm

Z Axis：110mm

A Axis:  360°

B Axis：+25°-115°

Air   Pressure: ＞6pa (no oil and   water)

Maximum   Spindle Speed: 60000rpm

Power   Supply: max.850W, 50-60Hz, 220ACV

Current: 50-60Hz

Ambient Temperature: 15-35℃

Machinable   Materials: Zirconia,   wax, PMMA

Tool Magazine: Closed, automatic   tool change (8 tool holders), automatic length measurement and breakage   detection

Product Benefits

1. Mature technology from over 10 years of high-speed cutting machine tool manufacturing experience

2. All axes driven by linear motors, ensuring no friction and a long machine lifespan

The processing time is incredibly short, with some workpieces processed within minutes

3. High rigidity machine tool minimizes tool vibration during processing, extending tool life and effectively reducing costs

4. Enhanced workpiece clamping method significantly increases material usage rate by over 30%

5. High machining accuracy, including 5-axis machining capabilities

6. Standard spindle speed of up to 60,000 rpm, ideal for fine dental parts

7. Capable of processing various materials, including zirconia, wax, and PMMA

8. Equipped with a laser tool measuring system that automatically handles tool length measurement and fracture/wear management

9. The machine weighs only 90 kg, reducing transportation costs

10. The machine's biggest advantage is its ability to save more zirconium block materials, effectively cutting seven to eight teeth on average and reducing costs.

11. The machine is highly stable with a one-year warranty

12. It lacks any wearing parts except for the needle, allowing it to operate directly via USB without computer input

13. Automatic tool setting with a hidden tool magazine

14. On-site installation and training services are available for peace of mind

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15. Regular troubleshooting can be handled remotely

Diverse Applications of Break Cam Milling Machines

Our Production Facility

Our factory specializes in the production of high-quality CAD CAM milling machines, focusing on minimizing material costs and boosting production efficiency.

Our CAD CAM milling machines utilize the latest technology to enhance manufacturing 

efficiency and reduce material waste. Capable of high-precision milling tasks, our machines ensure that each product adheres to strict manufacturing standards. Additionally, we offer customized milling solutions tailored to meet diverse requirements.

Material selection and management are paramount in our production process. We procure only top-notch, dependable raw materials and employ advanced material management techniques to ensure zero waste.

Leveraging extensive industry experience, our team of engineers provides optimized milling solutions to meet specific client needs. This includes custom tools of various shapes and sizes to enhance manufacturing efficiency.

Our commitment to customer satisfaction is unwavering. We strive to offer excellent service and the best solutions for our clients. We encourage open communication to ensure our milling machines fulfill all manufacturing needs.

Product Certifications

Customer Feedback

Frequently Asked Questions

Q1. How about the Packing?

A: Please see the following packing mode.

Q2. Which Express company is cooperating with you?

We work with Fedex/DHL/UPS/EMS/TNT, or customers can select another express service.

Q3. How about the payment terms?

We accept 100% WU, Alipay, and bank TT. Full payment must be received before delivery.

Q4. How can I place an order?

Start by sharing your product requirements with us. We will then confirm your needs and send you a quotation. After finalizing the quotation, we will issue a PI. The products will be sent once we receive your payment.

Q5. What is your delivery timeline?

Generally, delivery takes 5 to 7 days after receiving the advance payment. The specific time depends on the order quantity and item specifics.

Originally published on fastradius.com on December 17, 2020

A computer numerical control (CNC) machine converts numerical code into Cartesian coordinates to transform raw material into a finished part. CNC milling is a type of CNC machining that employs computerized controls and a milling machine to remove material progressively from a solid block to create a part. Similar to drilling machines, milling machines can cut and drill materials.

Milling machines, however, differ from traditional drilling equipment as they can cut at various angles and move along different axes. While there's theoretically no limit to a milling machine's axes, the most common configurations include 3-axis, 4-axis, and 5-axis. Milling is suitable for a range of materials like glass, metal, plastic, and wood.

Relying on computerized controls, milling operates tools that cut and shape stock material. However, unlike other CNC subtractive manufacturing processes, milling is purely mechanical, removing material via mechanical means rather than chemical, electrical, or thermal approaches.

Understanding the CNC Milling Process

Similar to other CNC machining methods, the milling process involves several key steps:

1. Designing the parts using computer-aided design (CAD): Creating a virtual representation of the final part using CAD software, typically through a CAD-CAM program.
2. Translating the CAD files into numerical code: CAD-CAM programs often automatically convert designs into numerical code that the milling machine can interpret. They also ensure the design is free of errors and possible-to-machine features.
3. Setting up the milling machine: Although CNC milling machines perform automatic cutting and drilling, setting up the workpiece on the worktable and attaching milling tools to the spindle requires manual input.
4. Producing parts: The milling machine uses a rotating tool to contact the workpiece, continuously removing chips to form the desired end shape.

Conventional Milling vs. Climb Milling

Two primary techniques in CNC milling are conventional milling and climb milling. Traditionally, conventional milling has been more common, where the tool cuts in the opposite direction to its travel. This method can be more forgiving on less precise machines, but involves significant rubbing and friction, shortening tool lifespan and requiring tighter clamping.

Climb milling, favored in modern techniques like high dynamic milling (trochoidal milling), uses climb cutting with large axial depth and small radial stepovers for efficient strategies. Climb milling produces thinner chips with less rubbing and friction, preventing overheating and extending tool life. It also generally requires less clamping due to reduced cutting forces.

Advantages and Drawbacks of CNC Milling

CNC milling offers several advantages, including precision, repeatability, and low labor costs. However, it also entails high upfront machinery costs and requires specialized training, complicating in-house implementation.

Materials Suitable for CNC Milling

CNC milling can create parts from a variety of materials. Effective material selection depends on project requirements, but viable milling materials include:

Metals

• Aluminum 
• Brass
• Mild steel
• Stainless steel 
• Tool steel

Plastics

• ABS
• HDPE
• Nylon
• PEEK
• Polycarbonate (Lexan)
• POM (acetal/Delrin)
• PTFE (Teflon)

When to Consider CNC Turning

CNC milling is versatile and cost-effective but may not suit every application. CNC turning, although similar, differs in operation. While milling uses a rotating tool, turning uses a rotating part and fixed cutting tool, best for parts with round cross sections. Pure turning, effective for cylindrical shapes like shafts or tubes, is often faster and cheaper than milling for these tasks.

Choosing the Right Manufacturing Process

Product teams need to select the manufacturing method that best fits their project's requirements. Choosing incorrectly can lead to costly delays and subpar products. Partnering with a reputable manufacturer like SyBridge Technologies can help navigate these decisions. At SyBridge, we aim to deliver desired results at competitive prices and timelines. Contact us today to get started.

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