Why is Ip65 Stainless Steel Panel PC Better?

Waterproof panel PCs made of stainless steel are panel PCs with protection class (IP) that integrate both a touchscreen and powerful computing power. Various industrial computer manufacturers offer waterproof industrial panel PCs with different IP ratings, projected touch screens or resistive touch screens, function keys, etc. But more and more providers are also developing panel PCs made of stainless steel in the IP69K series. So does IPC2U GmbH.

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What makes this type of monitors and system computing units superior compared to other materials?

Compared to standard panel PCs or HMIs (human-machine interfaces), waterproof panel PCs are protected against the ingress of solids and liquids due to their IP protection ratings. This is how waterproofness is explained using IP protection ratings.

However the typical IP69K stainless steel panel PCs can withstand vigorous washing and extreme environmental conditions such as freezing or hot temperatures, dust, seawater, heavy splashing water, shock and vibration from factory work, and more.

The IP69K rating means the device is protected against dust and strong 80°C jets of water. This type of protection is beneficial for industries where hygiene standards are important, such as: B. in food and beverage production, healthcare, chemical and pharmaceutical manufacturing, etc. Or for industrial applications where dusty and oily processes take place.

When washing equipment in industrial applications, healthcare and food processing, alkaline or acidic cleaning solutions are often used to remove stubborn stains and microorganisms on the equipment. Not to mention, advanced UV sterilization can damage the device. In oily processing plants such as meat processing, soap with high pressure hot water is often used to remove the fat.

This is where the stainless steel case offers advantages for computer technology as it has a unique ability to resist stains and corrosion. It is known that one of the special abilities of stainless steel is its ability to heal itself. The chromium content allows an invisible chromium oxide film to form on the surface of the steel. When the damaged stainless steel is exposed to oxygen - even in small amounts - it heals itself from mechanical and chemical damage.

With all the above features, powerful computing power and robust design are the best solutions for the successful deployment of intelligent industrial applications. However, some applications require more than just a waterproof panel PC.

Whether it's the actual processing of food or its packaging, automation is ubiquitous in today's modern food factories. Automating the factory floor helps keep costs down and food quality high. The stainless steel series is designed for the food processing, packaging and pharmaceutical industries where waterproof computer features that can withstand daily cleanings are required to ensure a clean food production facility.

HMI and industrial panel PCs for factory operations must function in changing dust, water splashes and moisture and meet the high hygiene requirements of certain industries.

Some industries have strict hygiene requirements. Machines, industrial displays and even factory halls have to be cleaned with hot water or chemicals.

Due to these high hygiene requirements, especially in the food industry, food processors and computer tools are subjected to extensive high-pressure and high-temperature cleaning.

The word: "corrosion" resistance immediately comes to mind.

Industrial panel PCs and HMI installed in a food processing or chemical factory are often wet, dusty and repeatedly cleaned with harsh chemicals that can easily cause corrosion.

That's why SUS 316 / AISI 316 stainless steel is the first choice when it comes to product design.

Panel PCs from the new IPC2U Stainless series combine an elegant design with a robust construction for industrial food, beverage and pharmaceutical applications.

Benefit from flexible mounting options, high performance and IP69K/IP65 standards for ultimate water and dust resistance.

The stainless steel alloy is corrosion resistant to meet specific industrial health and safety requirements.

The hygienic industrial solutions from IPC2U GmbH include the following model series:

• IP65 stainless steel SUS316/AISI316 B-Series with push buttons available in 15”, 19”, 21.5”
• IP69K stainless steel panel PC P series available in 15”, 19”, 21.5”, 23.8”
• IP69K stainless steel chassis PCAP panel PC available in 10.4”, 15”, 17”, 19”, 21.5”, 23.8”
• IP65 Stainless Steel SUS316 / AISI316 PCAP Chassis Panel PC available in 15”, 21.5”, 23.8”
• IP67 Resistive Chassis Panel PC available in 10.4”, 15”, 17”, 19”

The core function and advantages of these series are:

Water and dust protection IP69K/IP67/IP65.

The IP Code, International Protection Marking, IEC Standard , sometimes interpreted as Ingress Protection Marking, classifies and rates the degree of protection of mechanical and electrical enclosures against ingress, dust, accidental contact and water. The Ingress Protection (IP) rating indicates that the device is waterproof and dustproof. For example, the IP65 level indicates that the device's housing does not allow dust to enter, is fully protected against contact (dustproof) and is protected from water jets.

How to Choose The Best Industrial Touch Panel PC?

Selecting the ideal industrial touch panel PC can be overwhelming due to the wide range of options and specifications available. Whether you're upgrading your existing system or starting a new industrial automation project, choosing the right panel PC is essential for ensuring optimal performance, reliability, and efficiency in any human-machine interface (HMI) application.
When choosing an industrial panel PC, several factors come into play. It's important to understand your specific application requirements, evaluate hardware specifications, and consider environmental conditions. In this guide, we’ll explore the key information you need to make an informed decision that aligns with your operational needs and enhances your industrial processes.
 

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What to Consider When Choosing an Industrial Touch Panel PC?

Selecting the right industrial panel PC involves several critical factors to ensure the device meets your specific application needs. Here are key considerations to guide your decision:

• Environmental Conditions: Assess the conditions where the panel PC will be deployed. Consider factors such as temperature extremes, humidity, dust, and potential exposure to water or chemicals. Look for ruggedized models with appropriate IP ratings to ensure protection against these elements.
• Performance Requirements: Evaluate the processing power, memory, and storage capacity needed for your applications. Ensuring the panel PC meets these requirements is crucial for smooth and efficient operation.
• Connectivity Options: Check that the panel PC supports necessary interfaces, such as USB, Ethernet, and COM ports. Adequate connectivity is vital for seamless integration with your existing systems.
• Display Size and Type: Consider the display size and type, ensuring it offers sufficient visibility and touch functionality for operators. The right screen can enhance user experience and productivity.
• Mounting Solutions: Think about how you will mount the panel PC. Various mounting options are available, so it's essential to choose one that suits your workspace and operational needs.

In summary, keep these questions in mind as you search for the ideal panel PC:

1. How rugged panel PC need to be?
2. How much performance is needed for panel PC?
3. What connectivity options do I need?
4. What screen size and type should I choose?
5. How to mount panel PC?
6. Diverse Industrial Panel PCs System

1. How rugged panel PC need to be?

Industrial settings can expose devices to extreme temperatures, high humidity, dust, vibrations, and potential contact with water or chemicals. The ruggedness of your panel PC directly influences its durability and reliability in these challenging environments.
A key indicator of a panel PC's ruggedness is itsIP (Ingress Protection) rating. This rating classifies the level of protection against solid objects and liquids. For example, the Stainless Steel SIO Series boasts an IP66/IP69K rating, meaning it is dust-tight and can withstand water jets from any direction, making it ideal for environments with high dust levels and intense washdowns.
Choosing a panel PC with the appropriate IP rating is essential. In a food processing plant, a high IP rating is necessary to prevent water ingress during frequent washdowns, ensuring the equipment's longevity. Similarly, in a dusty manufacturing facility, a dust-tight panel PC is vital to avoid internal contamination and maintain performance.
 

Beyond IP ratings, it's important to consider additional rugged features like humidity and vibration resistance, especially in environments with heavy machinery or vehicles. Panel PCs built with industrial-grade components and robust construction provide greater resilience and a longer operational lifespan, minimizing downtime and maintenance costs.

2. How much performance is needed for panel PC? 

The performance level needed for your industrial panel PC is based on the specific demands of your application. Key performance factors include:

• Processing Power
• Memory (RAM)
• Storage
• Graphics and Display
• Wireless Connectivity 

C&T's industrial panel PCs feature a modular design that allows users to select from a variety of processors, tailoring performance to specific application needs. This flexibility ranges from low-power CPUs for energy-efficient tasks to high-performance processors for demanding applications.
The modular approach enhances adaptability to different industrial environments and provides an upgrade path for future performance enhancements without requiring a complete system replacement, as seen in the Modular IP65 VIO Series. This makes modular panel PCs a cost-effective and versatile solution for dynamic industrial operations.
 

3.  What connectivity options do I need?

Connectivity is essential in an industrial panel PC, as it impacts integration with your system and supports M2M (Machine-to-Machine) communication. Connectivity options can be broadly categorized into I/O connectivity and wireless connectivity.

I/O Connectivity 

• USB Ports 
• COM Serial Ports (RS-232/RS-485)
• Ethernet Ports
• Digital and Analog I/O
• HDMI/DisplayPort
• M12 Locking Connection

Wireless Connectivity

Wireless connectivity increases the flexibility and mobility of your industrial panel PC by allowing communication with other devices and networks without physical cabling. Key wireless technologies include Wi-Fi and 5G Connectivity.

4. What screen size and type should I choose?

Screen Size

The screen size of your panel PC should match the requirements of your application and the available space in your operational environment. Larger screens (15 inches and above) are ideal for applications that require detailed visuals, extensive data display, or complex user interfaces, providing better visibility and ease of use for operators. In contrast, smaller screens (under 15 inches) can be suitable for compact spaces or applications requiring minimal interaction. It’s important to balance screen size with resolution and aspect ratio to ensure clear and sharp image quality.

Touch Options

Touch functionality enhances the interactivity and efficiency of industrial panel PCs. There are several types of touch technologies to consider such as Capacitive & Resistive Touch.

Optical Bonding 
Finally, considering whether to incorporate optical bonding into your industrial panel PC is a significant decision, as it enhances the display in various ways:

• Better Readability: Optical bonding minimizes reflections and glare, making the screen easier to view in bright or outdoor settings.
• Greater Durability: The adhesive used in optical bonding strengthens the display, increasing its resistance to shocks and vibrations.
• Improved Touch Performance: By removing the air gap, optical bonding allows for a more immediate touch response, enhancing the overall user experience.

By considering the screen size, touch features, and the benefits of optical bonding, you can choose a display that enhances the performance and ease of use of your industrial panel PC, ensuring it meets the specific needs of your work environment.
 

What is Optical Bonding? A Guide to Industrial Displays
 

5. How to mount panel PC? 

Properly mounting your industrial panel PC is essential for ensuring it works effectively, is easily accessible, and lasts longer. The mounting method you choose will depend on your specific work environment and the installation space available. Common mounting options include VESA mounting, panel mounting, wall mounting, and desktop mounting. You should also consider whether an open frame design is needed for your application.
In some cases, an open frame design may be beneficial. These panel PCs do not have an outer casing, making them perfect for custom enclosures, embedded systems, and integration into machinery. This design offers greater flexibility and allows the panel PC to blend seamlessly with existing systems.
When choosing a mounting method, think about the specific needs of your environment, the available space, and how accessible the panel PC needs to be for users. By selecting the right mounting option and deciding if an open frame design is necessary, you can ensure your panel PC is installed to maximize its performance, durability, and user-friendliness.

TOP 4 Mounting Options for Panel PCs- Step by Step Installation
 

6. Diverse Industrial Panel PC system

Selecting the right industrial panel PC requires careful consideration of several factors, including ruggedness, performance, connectivity, screen specifications, and mounting options. There are many aspects to think about, especially since some industrial panel PCs come with additional features such as:

Contact us to discuss your requirements of Ip65 Touch Screen PC. Our experienced sales team can help you identify the options that best suit your needs.

• The Automatic Air pressure Valve on the SIO-200 Series
• The Fully Modular Design on the VIO-200 Series
• The Open Frame Design on the HIO-200 Series 
• The 6xAntenna Connectivity on the AIO-200 Series